06 / Mechanical

Transmission rebuild

A complete independent rebuild of the transmission in my daily driver, including LSD setup and tolerance work.

MechanicalTolerance & FitDrivetrainAssembly

Overview

I rebuilt the transmission in my daily driver entirely on my own in my parents’ garage despite having no prior transmission-rebuild experience.

Scope

The project included a complete teardown, installation and shimming of a limited-slip differential, replacement of the synchronizers with carbon synchros, and correction of a bearing-fit issue to bring the assembly back within tolerance.

Result

The rebuild required careful measurement, troubleshooting, and mechanical problem-solving. The finished transmission remains reliable in the car I drive every day.