02 / Industry Experience

Project AQUA — Independently Developed for Kaiser Aluminum

Metallography, corrosion testing, and the design of AQUA — a custom automated water-quality control system.

MetallographyAutomationPCB DesignProcess Control

Overview

I worked in Kaiser Aluminum’s Advanced Engineering department on metallography and corrosion testing while designing and building AQUA, a custom automated water-quality control system.

AQUA

AQUA monitors pH and salinity in corrosion-test water and automatically adjusts conditions by adding fresh water or dosing chemicals to reduce pH as needed.

Instrumentation hardware

I designed a custom PCB with isolated I2C communication and isolated power to reduce electrical interference and improve measurement reliability from the probes.

Result

The system was designed for day-to-day lab use and remains in operation today.